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The electrical circuit of the power supply for the garage

 

garage power supplyLet me remind you that this is a diagram of a specific device instance (see: Garage power supply) and some of its parts may look redundant, and the parameters of individual elements with a large margin. Nevertheless, it was tuned and adjusted to the actual operating conditions and is fully operational.

The purpose of the individual elements of the circuit and the operation of the device is more convenient to consider in the following block diagram.

1. Transformer and rectifiers;

2. The voltage reference driver for a short-circuit protection circuit;

3. Active element of protection against short circuit;

4. Shaper of the reference voltage for the stabilization circuit and adjust the output voltage;

5. The node for adjusting the output voltage;

6. The active element of the stabilization and adjustment of the output voltage;

7. Regulating transistors;

8. The node display parameters of the output voltage.

Electrical diagram of the power supply for the garage (click on the picture to enlarge)

Fig. 1. Electrical diagram of the power supply for the garage (click on the picture to enlarge)

Power supply block diagram

Fig. 2. Block diagram of the power supply (click on the picture to enlarge)


Work circuit:

Rectifiers:

The input voltage of 220 volts through the fuse goes to the transformer winding (primary). The lower secondary winding of the transformer (block 1) is made of thick wire and is marked 8-8 ', the voltage from this winding will be used to power the load. A diode bridge assembled on powerful D231 diodes (Imax = 10A) rectifies the voltage. Voltage ripple smoothes capacitor C1. Below is a diagram of a diode bridge assembled on D231 diodes.

Similarly, a rectifier is assembled on the VD2 diode assembly to obtain reference voltages. LED HL1 - to indicate the presence of mains voltage at the input of the power supply. The current through it is limited by the resistor R1.


Operation of the output voltage stabilization circuit

Node 4 is the parametric stabilizer proper on the resistor R2 and zener diodes VD5, VD6. A stabilization voltage of 18 volts has been selected to expand the limits of regulation of the output voltage.

By a variable resistor R4, the voltage based on VT2 can be adjusted. Accordingly, the voltage on its emitter will change, and therefore on the bases connected in parallel output transistors, which in turn will lead to a change in the output voltage.

The circuit will now strive to maintain the set output voltage level. To ensure greater stability, the parametric stabilizer is powered by a separate winding 5-15.



Short circuit protection circuitry

During normal operation of the device, the transistor VT1 is closed and does not interfere with the operation of the output voltage stabilization circuit. Diodes VD3, VD4 are used as zener diodes, as they are turned on in direct polarity, that is, they are constantly open. When current flows through an open diode, about one volt drops on it. Thus, the base of the transistor VT1 has a fixed potential of about two volts. The voltage at the emitter of the transistor is equal to the output voltage (the emitter is connected to the output).

If a short circuit occurs in the load, the output voltage (and hence the emitter VT1) will drop sharply and become less than the voltage on the basis of VT1, the transistor VT1 will open by shunting the resistor R4 (the voltage on the basis of VT2 will drop to almost zero), which will close the transistor VT2 onwards - closing VT3 - VT6. The current through closed transistors is minimal and can no longer damage them.

After eliminating the short circuit, the circuit will return to normal operation.


Power Supply Parts

Transformer TSA-270-1

The VD1 diode bridge is assembled on D231 diodes, you can use any rectifier diodes for currents up to 10 amperes, for example: 10A02 (U = 100B, I = 10A), KD213 (U = 200B, I = 10A).

The VD2 diode bridge is assembled on 1N4007 diodes, you can apply any voltage of 100 volts (because the alternating voltage on the winding is 5-15 = 70 volts), for example: KD221 with any letter (U≥100B, I = 0.5A).

Diodes VD3, VD4 - KD522, you can choose other silicon, for example: D226, KD106

Zener diodes VD5, VD6 - D814B can be replaced by one or more connected in series to obtain the required stabilization voltage, for example: KC509B (Ustab = 18V).

Transistors VT1 - KT312, VT2 - 2T608A, VT3 – VT6 - KT829. Instead of these types, other reverse conductivity transistors of small, medium and high power are quite applicable. For example: KT503E, KT603A, KT819A.

Indicator LEDs - any of those available, are used - AL307BM and VM.

Nikolay Martov

See also at bgv.electricianexp.com:

  • Homemade power supply with short circuit protection
  • Step voltage regulator
  • How to make a power supply from an electronic transformer
  • Garage power supply
  • How to get twenty-four volts from a computer power supply

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    Comments:

    # 1 wrote: Sergei | [quote]

     
     

    Assembled the stabilizer by changing the circuit. Resistors R3, R2 connected to + from the diode bridge VD1 everything works, but with an increase in U more than 9v, VT1 starts to warm up. What is the reason?????

     
    Comments:

    # 2 wrote: | [quote]

     
     

    four of the six tablets of the horseshoe bridge of the automobile generator-diode- = 50 ampere bridge are easy to hold + trans + packet-snap-switch 2-18v and that's it! but beware of short-welding!

     
    Comments:

    # 3 wrote: andy78 | [quote]

     
     

    Viktor, what are you talking about? Nothing is clear.

     
    Comments:

    # 4 wrote: Alexei | [quote]

     
     

    Viktor, "YES, there is no rhyme ... but the TRUTH !!!!" (from a joke about Vasily Ivanovich)

     
    Comments:

    # 5 wrote: | [quote]

     
     

    I assembled the circuit, but the vt1 transistor is very hot, what is the reason, maybe an error in the circuit?

     
    Comments:

    # 6 wrote: | [quote]

     
     

    Vadim,
    Heats VT1 possibly dried up electrolyte C3 (70 percent) try changing. Although the scheme is strange (in my opinion).

     
    Comments:

    # 7 wrote: | [quote]

     
     

    I did this in my childhood. Nothing there should be heated at a voltage of C1 to 15V.

    I don’t know what Vadim is talking about C3, but it wasn’t a matter of a woman, C3 had nothing to do with it. VT1 hits directly from the reference voltage C2 to ground through the load in a fully open state. This is deplorable because Ohm’s law has not been canceled. KT312 according to Lenin holds a collector current of 30mA, and the maximum pulse up to 70mA, with power up to 220mW. If on tr1 legs 5-15 80V, then on C2 up to 100V! If we have R2 = 1K (1000 Ohms), even at 80V we consider 80/1000 = 0.08A (80mA and not 30, but not 80V but more) This is a hell with it, but 0.08Ah80V = 6.4W, and not 0.22W (220mW) !!! For what sins did KT312 with R2 = 1K go there and it should not be heated? If R1 and R2 are thrown to "+" C1 and then it will also work beyond the limit, but the reference voltage becomes unstable. We measure the voltage on C1, I don’t know how much it is, but if on the windings TC-270-1 according to Lenin it’s 8-8 '16.5V (with parallel connection of 8-18 and 8'-18'), then on C1 more than about 20V to anyone. We consider 20/1000 * 20 = 0.4W, which is almost 2 times higher than the maximum power dissipation VT1. So the conclusion is simple, we select the resistor R2 more and / or replace VT1 with a thread more worthy.