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Overview of circuit breakers

 


Overview of different types of circuit breakers with prices and features


Overview of circuit breakersCircuit breakers present in any modern building, they are usually mounted on a 35mm DIN rail. The exception is the previously widely used black “automatic machines” of the AE series, which are now better not to use, because they are inferior to modern in all respects except the price.


Circuit Breakers are devices for protecting electrical circuits from overloads and short circuit currents.

A critical situation in the electrical circuit occurs when the load is too powerful, or during a short circuit. To understand how the circuit breaker saves in these situations, you need to understand its principle of operation.


Design and description of circuit breakers

Let's start with the design.


Main components of circuit breakers this is:

1. Arcing chamber;

2. Thermal release;

3. Electromagnetic release;

4. Release mechanism;

5. The control lever;

6. Connecting devices;

7. Connection terminals, i.e. screws for clamping wires, contact system.

It would seem that there are so many little things, but it is the little things that determine quality. For example, an insufficient number of rivets for connecting the case leads to a skew and jamming of the mechanism when tightening the connecting wires in the terminals of the circuit breaker.

Now briefly the principle of operation of the machine. When the current in the circuit of the machine exceeds the working one by a factor of several, the thermal release is activated. With a short circuit, the current increases by tens or even hundreds of times and the electromagnetic release is activated, and the arcing chamber does not allow a fire to develop.


How to choose a circuit breaker?

circuit breakerIt is necessary to choose the correct circuit breaker. The selection sequence is as follows: load wiring, automatic wiring. The current of the machine must be less than the maximum wiring current.

For example, if we talk about apartment wiring, then for lighting, copper wires with a cross section of 1.5 square and an automatic machine at 16 A are used, for sockets 2.5 square and an automatic machine at 25 A. For reference, the maximum currents for two-wire wires of the specified section laid in air, 19 A and 27 A, respectively.

If you come to the store, you will see that in addition to current, circuit breakers also differ in letter code or type of time - current characteristics.

A - for protection of greater value over long distances and electronic devices.

B - for symmetrical general purpose circuits.

C - for lighting networks of motors and transformers.

D - for circuits with inductive load and electric motors with high inrush currents.

K - for circuits with inductive load.

Z - for electronic devices.

From experience, the most common type C machines are. Remember that such a gradation is very arbitrary, rather it is an integral characteristic of its behavior in the event of a short circuit. For example, a type C circuit breaker has a greater overload capacity than type B.

Now, it is possible and necessary to talk about which vending machines and which types are better to buy. It is not strange, but still the appearance can say a lot about the quality of the product. If you see dents and chips on the circuit breaker case, rusty screws, fuzzy labels, then it is better to refuse such a product, despite the price.


Automatic machines of the AE series

These circuit breakers are best avoided, as This is an obsolete type of circuit breaker. Disadvantages: fragile housing, the impossibility of mounting on a DIN rail and the difficulty of replacement, the absence of an electromagnetic circuit breaker in some types (type 2). Maximum currents 10 A, 16 A, 25 A, etc. up to 250 A. Outdated design.


Automatic machines of the VA series

circuit breakerThese circuit breakers are quite modern and can be recommended as a replacement for automatic machines of the AE series. Such circuit breakers can be installed on a DIN rail; some manufacturers make special adapter strips for installing circuit breakers of the BA series instead of automatic machines of the AE series.

If we talk about domestic use, then the VA series includes products for currents of 0.5 - 63A, with a characteristic of B, C, D, breaking capacity of 4.5 kA, the number of poles 1-4, wear resistance of 20,000 operations, the operating time of 6000-10000 hours.

The most widespread cheap automatic machines of IEK, DEK, INTES, EKF, Kontaktor and other domestic firms. An acceptable price / quality ratio of domestic products can be noted. For example, common automatic machines for 16 and 25 A cost about 40 rubles. For comparison, a similar Siemens will cost about 256 rubles. In the author’s opinion, tested by application experience, Siemens should be taken at a price of 80-100 rubles.


Schneider Electric Assault Rifles

It is easy to find products for currents 6-63A, with characteristic C, D, breaking capacity 4.5 kA, number of poles 1-3, wear resistance 20,000 operations, operating hours 10,000 hours.

By all characteristics, it is no better than good domestic ones. They differ in a pleasant appearance and at a price of 130 rubles. It is already quite possible to take them instead of Siemens circuit breakers.


Automatic machines ABB, Legrand, Siemens

You can call these machines premium products. Unless of course you bought a fake, which are many on the market. Original products can be distinguished by high-quality plastic housing, a larger number of fastening rivets (5 vs. 4 for conventional machines).

These machines have approximately twice as much overload current capacity of 6-8 kA, mechanical wear resistance and MTBF. There is also an additional service (covers, indicators, etc.). If you are willing to pay 5-6 times the price for the machine, then this is your choice.


conclusions

I would like to note that the machines are of course an important, but far from the only part of the wiring. If you choose expensive machines, then everything else (wires, sockets, boxes, panels, electrics) should be approximately the same price category. Remember that "where it is thin, there it breaks." If you do not save on materials, then do not save on specialists. The quality of the wiring very much depends on compliance with the installation technology.

See this topic:Comparison of circuit breaker designs

See also at bgv.electricianexp.com:

  • How to choose a circuit breaker for home, apartment
  • Characteristics of circuit breakers
  • Automatic switches of the A3700 HEMZ series
  • About electrical protection devices for "dummies": automatic switches ...
  • The device and principle of operation of the circuit breaker

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    Comments:

    # 1 wrote: Alexei | [quote]

     
     

    The article is illiterate and useless.

     
    Comments:

    # 2 wrote: andy78 | [quote]

     
     

    Alexei, why do you think so? Let's get more specific about what you do not like about the article and why. And then so anyone can mumble something like that and think later, "what was it?".

     
    Comments:

    # 3 wrote: | [quote]

     
     

    The designation of the current strength on the machine is not a trip current, but a rating. Thus, the machine at 16A at a current of 16A will not work. See specifications. Also, the tripping current depends on the class of the machine.

    For a wire with a cross section of 2.5, we put the machine no more than 16A, 1.5 - no more than 10A. Otherwise, everything will burn.

     
    Comments:

    # 4 wrote: Sergei | [quote]

     
     

    I completely agree with Alexei, I also need to take into account that the wiring can be closed and open and this also affects.

     
    Comments:

    # 5 wrote: | [quote]

     
     

    Quote: Alex
    For a wire with a cross section of 2.5, we put the machine no more than 16A, 1.5 - no more than 10A. Otherwise, everything will burn.

    Quote: Sergey
    I completely agree with Alexei, I also need to take into account that the wiring can be closed and open and this also affects.

    Absolutely right! Read PUE (ed. 6) Chapter 1.3. "The choice of conductors for heating, economic current density and the conditions of the corona" (tables: 1.3.4, 1.3.5)
    A very huge role is played by which conductor (number of wires) and how it is laid.

    For example, if we talk about apartment wiring, then for lighting, copper wires with a cross section of 1.5 square and an automatic machine at 16 A are used, for sockets 2.5 square and an automatic machine at 25 A. For reference, the maximum currents for two-wire wires of the specified section laid in air, 19 A and 27 A, respectively.

    The author indicated the currents of two single-core copper conductors laid in one pipe \ wall (according to Table 1.3.4 of the electrical code), but if one is used two-core (which is traditional), then the parameters vary 1.5 = 18A, 2.5 = 25A. On the one hand, it turns out that the 25A machine will work if there is permissible for current wiring, but on the other hand, the machine can pass current and higher. And as practice shows, machines automatically lose their properties over time, the response time and current change! Install automatic machines 1.5 sq. Mm = 16A, 2.5 sq. Mm = 25A This is a fire risk, and in safety it is worthless.
    The machine must be selected an order of magnitude lower than the maximum wiring current!
    TAKE CARE OF YOURSELF

     
    Comments:

    # 6 wrote: | [quote]

     
     

    Quote: Alex
    The designation of the current strength on the machine is not a trip current, but a rating. Thus, the machine at 16A at a current of 16A will not work. See specifications. Also, the tripping current depends on the class of the machine.

    I also wanted to add: Alexei He pointed out that the current on the machine is not a tripping current, but a nominal one ... and that means that the 2.5 mm2 wiring will definitely be above the permissible current !!!

    But at the expense of the rest, I probably agree with the author !!! it is a pity that there are few manufacturers in the review and no test statistics, etc.

     
    Comments:

    # 7 wrote: Sergei | [quote]

     
     

    This is not the first time I have read about tripping / tripping currents that are many times higher than the rated currents (at least 2 times on a Type A machine, if I'm not mistaken). In this connection, in my opinion, a reasonable question arises: why should the machine be assigned a rated current, for example, 16 A, if it operates at least at 32 A with type A, or even at 80 A (with type C )? How to focus on the rated current, if it does not FAR correspond to the actual operating current? After all, even you, experienced electricians, say “dangerous” things. Alexei says: “For a wire with a cross-section of 2.5, we put an automaton no more than 16A,” but the tripping current for this automaton will be at least 32 A (with type A), or even 80 A, and the maximum allowable current for copper is 2, 5 with open wiring 25 A, and with hidden already 21 A - in any case, the wires will burn. At least with type B or C they will definitely burn. How to understand the electrician in the ratings, which far from correspond to the tripping currents? In some article (in my opinion, even on this site) I read that the trip current of the machine should be 1.13 In. Those. for a 16 A machine, the trip current will be 18.08 A (16 x 1.13). In this case, everything falls into place. Then the indication of the rated current makes sense - the trip current is close to the rated current and it becomes easy to select an automatic machine with the desired rated current. And if we focus on the multiplicity of the rated current, then on a copper wiring of 2.5 squares we should put the machine at a maximum of 10 A. And if we need a machine of type B or C, then we need to put the machine at a maximum of 6 A. But is it not nonsense Is it to put a 6 A machine on 2.5 square copper wiring? Or am I not catching up with something? I am a beginner, so I do not say this, but just talk ...

    Found this article - here is an excerpt from it about 1.13In. “As you know, the thermal protection of the circuit breaker starts to work when the current in the line reaches 1.13In, that is, when the current exceeds the rated current of the machine by 13%. Moreover, the response time will be more than one hour. For the most common 16A machine installed to outlet groups, the initial current at which the thermal release can trip will be 16x1.13 = 18.08A. "

     
    Comments:

    # 8 wrote: Ivan | [quote]

     
     

    All series of machine guns affected. Even the AP-50, which many in garages and dachas =)

     
    Comments:

    # 9 wrote: | [quote]

     
     

    Sergei, look at the characteristic of the wire for the melting current, it is much higher than the trip current of the machine. Automatic machine for wire 2.5 mm.kv. 16A for closed wiring,
    Do not forget about sockets, a regular 10-16A socket, a machine with a higher rating may not save the socket.

     
    Comments:

    # 10 wrote: | [quote]

     
     

    Hello, I’m interested in this question, from the builder there are automatic machines 25a for cable 2.5 and 40a for cable 4mm, which is on the tile, the house is new, it’s interesting if for cable 2.5 the maximum allowable load is 25a open and 21a closed wiring, and better 16 how can I lay an electrician with violations?
    More interested in the question, how safe is it to connect an oven with a power of 3.65 kW with a euro plug to a normal outlet with if its permissible limit is as written here 10-16a? In general, a 4mm cable is hooked on the induction hob and several outlets into which I plan to connect the oven and freezer.

     
    Comments:

    # 11 wrote: MaksimovM | [quote]

     
     

    Andrey K, on the cable 2.5 sq. mm the rating of the circuit breaker is too much 25 A. The circuit breaker does not turn off immediately when the rated current is exceeded, therefore this cable will not be protected from possible overloads in this section of the wiring. In this case, it is necessary to set the circuit breaker to a rated current of 16 A.

    The same goes for 4 kv cable. mm - for this cable, the permissible load current is 38 A, therefore, to protect the wiring line, it is necessary to install an automatic machine at 32 A.

    An oven with a power of 3.65 kW is a load of almost 17 A. That is, such a current is already higher than the rated current for a conventional outlet. And if you consider that most sockets at 16 A are already very hot, then the operation of the oven with a conventional outlet can end in damage. I would recommend purchasing a power outlet for a rated current of 20 A. And accordingly, buy a plug of the same type as the outlet, and replace it with an oven. In this case, you can be sure that the socket and plug will not be damaged.

    If you want to connect 4 square meters to the cable mm several sockets, it should be borne in mind that in this case each individual socket will not be protected against overloads and may be damaged, since the rated current of the circuit breaker on this line significantly exceeds the rated current of a conventional socket. That is, if you connect the sockets from one wiring line, then during operation it is necessary to remember that a load that will exceed its nominal value cannot be included in each socket.

    And if you replace the machine with 32 A, which I mentioned at the beginning of the comment, then you can only connect two sockets to this cable: an outlet for powering the oven and another outlet 16 A. That is, if the load on the induction panel is up to 16 A, then it can be plugged into a second outlet. And for the freezer, you already need a separate wiring line, since all the electrical appliances you listed on one cable are 4 square meters. mm can not be connected.

    When designing the wiring, it was necessary to take into account which electrical appliances will be operated and, based on this, lay the wiring.

     
    Comments:

    # 12 wrote: | [quote]

     
     

    Quote: Andrey K
    Andrey K

    Cable with a diameter of 2.5mm and 4mm, and a cable with a cross section of 2.5mm.kv and 4mm.kv. completely different diameters, how did you define the cable? What is the connection to the apartment 1 or 3 phase? Cable routing method? What brand of cable or wire was used for laying? Total cable length? What series are machines? What is the installation quality? For example: an oven with a power of 3.65 kW for a single-phase connection of 230 volts = 15.8 Amps, for three-phase 230 volts = 9 Amps. (EXAMPLE NOT FOR CALCULATIONS). To connect powerful household appliances, be sure to contact an electrician!